Tube Sheet Manufacturer in India
Kayon Forging Corporation (KAFCO) is a leading tube sheet manufacturer in India, producing high-precision tube sheets that form the critical core of heat exchangers, condensers, and boilers. Expertly engineered for perfect alignment and a leak-proof seal, our tube sheets are essential for efficient thermal performance in industries like oil & gas, chemical processing, power generation, and marine applications.
Utilizing advanced CNC machining and strict quality control, we craft tube sheets that meet rigorous international standards, including TEMA and ASME. For global projects demanding reliability and precision, KAFCO is the trusted partner for delivering superior tube sheet solutions worldwide.
Custom Tube Sheet Manufacturing in India
At Kayon Forging Corporation (KAFCO), we specialize in manufacturing custom tube sheets that provide rigid support for tubes within shell and tube heat exchangers. Fabricated from a diverse range of materials—including carbon steel, stainless steel, duplex steel, and specialized alloys—each tube sheet is drilled with exceptional accuracy to ensure a tight, reliable seal. This precision prevents cross-contamination between the shell-side and tube-side fluids, which is vital for operational safety and efficiency.
As a premier tube sheet manufacturer in India with a global footprint, we regularly export to the USA, UK, and Europe. Our products are made to meet TEMA, ASME, and client-specific drawings, guaranteeing long-term performance even in the most demanding thermal and corrosive environments. Whether you need a single replacement or large-volume production, KAFCO delivers quality you can depend on.
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Key Features of Our Tube Sheets
We combine superior materials with state-of-the-art manufacturing to produce tube sheets that meet the highest standards of quality and performance.
- High-Precision Drilling & Grooving: CNC-machined holes for perfect tube fit and alignment.
- Wide Range of Materials: Carbon Steel, Stainless Steel, Duplex, and other alloys.
- Custom Sizes & Configurations: Manufactured to your exact drawings and specifications.
- Compliance with TEMA & ASME: Built to meet global design and safety codes.
- Superior Surface Finishing: Ensures a perfect gasket seal to prevent leaks.
- Weld Overlay & Cladding: Available for enhanced corrosion resistance in harsh environments.
Applications & Industries
Tube sheets are the foundational component in shell and tube heat exchangers, essential for countless industrial processes. Their primary role is to secure the tubes in a fixed pattern, creating an impenetrable barrier between fluids while facilitating efficient heat transfer. The integrity of the tube sheet is paramount to preventing leaks, which could lead to equipment failure, contamination, and serious safety hazards.
From large-scale condensers in power plants to compact heat exchangers in chemical refineries, the design and material of a tube sheet are tailored to handle specific pressures, temperatures, and corrosive media. Their robust construction and precise engineering make them indispensable for any process involving thermal management.
- Shell and Tube Heat Exchangers
- Condensers, Evaporators, and Boilers
- Oil & Gas Processing and Refineries
- Chemical and Petrochemical Plants
- Power Generation Stations
- HVAC and Refrigeration Systems
Global Shipping & Logistics
Navigating global supply chains is our strength. We offer door-to-door international shipping, backed by a skilled logistics team that ensures smooth customs handling, timely delivery, and secure packaging for all orders, big or small.
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We ensure safe, timely, and efficient delivery across the globe with streamlined logistics and trusted shipping partners — no matter where you are.
Tube Sheets FAQ’s
Find quick answers to common questions about our tube sheets, from material options and custom capabilities to international delivery.
Can you manufacture tube sheets based on my specific drawings?
Yes, custom fabrication is our specialty. We can manufacture tube sheets precisely to your engineering drawings, dimensions, and tolerance requirements.
What materials are available for tube sheets?
We offer a wide selection, including Carbon Steel (CS), various grades of Stainless Steel (SS), Duplex & Super Duplex Steel, and other alloys to suit your application’s temperature and corrosion needs.
How do you ensure the accuracy of the tube holes?
We utilize advanced CNC drilling centers to ensure high-precision drilling, reaming, and grooving, which guarantees tight tolerances and perfect tube-to-tube sheet fit-up.
Do you export tube sheets to the USA or Europe?
Absolutely. We are an experienced exporter and manage all packaging, logistics, and documentation to ensure smooth and timely delivery to our clients in the USA, UK, and across the globe.
Can your tube sheets withstand high temperatures and pressures?
Absolutely. Our tube sheets are designed to perform reliably under high-pressure and high-temperature conditions.
How can I get a quote for my tube sheet requirements?
You can get a quote for your tube sheet requirements by contacting us through our website, calling us at (+91) 22-33944012, or emailing us at info@kafcoasia.com.